Wire Cut EDM Services in Chennai

GOALTECH Industries offers precision Wire Cut EDM services in Chennai from its facility located in the Ambattur Industrial Estate. We serve a wide range of industries, including press tool manufacturers, jig and fixture makers, tool rooms, and OEM component suppliers across Tamil Nadu. Our facility is equipped with two advanced Wire Cut EDM machines: an AQ325L model with a travel capacity of 400 × 600 × 500 mm, and a high-precision Sodick Wire Cut EDM machine with a travel capacity of 320 × 250 × 300 mm. These machines enable us to handle components of various sizes and perform intricate, high-accuracy machining for complex shapes and profiles.

Wire Cut EDM plays a critical role in modern precision tooling and high-accuracy manufacturing operations. It is used to cut profiles in fully hardened materials like D2, H13, and HSS tool steel, which can damage milling cutters. It produces edges without burrs, avoiding the need for further processing, and maintains positional accuracy that surpasses what conventional machining can achieve. At GOALTECH, Wire Cut EDM is fully integrated with our CNC milling and grinding operations. This gives customers a complete component workflow under one roof.

What We Cut Using Wire Cut EDM

• Precision machining of press tool punch profiles in hardened D2, HSS, and H13 tool steels with controlled and accurate die clearance.
• High-precision die plate profiles manufactured with accurate internal and external contour geometries for blanking, piercing, and forming die operations.
• Progressive die components – pilots, strippers, die inserts, and punch retainer plates
• Panel checker profile nests – matching the exact stamped component profile for dimensional gauging
• Jig and fixture location plates – precision profile slots and external contours for work holding elements
• Template gauges and inspection profiles – accurate form gauges for in-process checking
• Precision cutting of gear profiles, splines, and serrations on hardened materials for high-accuracy engineering applications.
• Micro-precision component cutting using fine wire sizes ranging from 0.10 mm to 0.15 mm for intricate and detailed profile machining.

Our Wire Cut EDM Machines

• AQ325L Wire Cut EDM – axis travel 400 × 600 × 500 mm; primary machine for press tool punch and die work
• Sodick Wire Cut EDM – axis travel 320 × 250 × 300 mm; fine-detail cutting for smaller components and intricate profiles
• Accuracy: ±0.005 mm on standard profiles
• Surface Finish: Ra 0.4–0.8 µm on finish passes
• Multiple wire diameter options available – 0.10 mm, 0.15 mm, 0.20 mm, and 0.25 mm – selected based on material type and required corner radius accuracy.
• Both Wire Cut EDM machines are capable of machining fully hardened materials ranging from 58–62 HRC while maintaining dimensional stability and distortion-free cutting.

Why Choose GOALTECH Industries for Precision Wire Cut EDM Services in Chennai?

• Two EDM machines operating in parallel – faster turnaround for multi-component orders
• Integrated with CNC milling and grinding – complete tooling component workflow, not EDM-only
• Skilled operators with hands-on experience in press tool manufacturing, backed by a deep understanding of tooling applications and production requirements – not just machine operation.
• Accurate programming with CAD data import – no manual profile entry errors
• Urgent/breakdown support – press tool repair and single-piece replacement EDM cutting
• Affordable and efficient Wire Cut EDM services tailored for both single-piece components and large-scale batch production needs.
• Ambattur Industrial Estate location – serving Ambattur, Guindy, SIPCOT, Sriperumbudur, and surrounding areas